Process Lean Tools in one package

Production and process optimization

We live in a so called "Raplex" world (rapid and complex). Changes occurs on a daily basis and at increasing speed, putting high demands on following changes and being agile. AVIX is a process mapping tool to help companies improve profitability by making the production engineering work more efficient in areas such as: production optimization, production efficiency, product development and producibility.

The majority of companies actively working with Lean Production and lean manufacturing tools are skilled and well familiar with lean tools such as e.g. 5S, Kaizen, SMED and standardized work. The big challenge is what could be called "the technical productivity" - It is administrative and time consuming for the engineering department to keep together all methods, lean tools and documents. At the same time, most engineering departments have limited resources.

This is why manufacturing companies world-wide uses AVIX for Method- and time studies, Line balancing, FMEA, SMED, Work instructions and DFA. But foremost, AVIX has helped hundreds of companies with their lean process improvement.

We call it production engineering efficiency!

Contact us for an online demonstration


AviX is built up of modules of functionality.
You can buy one or more modules and expand gradually as the need arises.


Increase the productivity in your processes, using the latest technology.

AVIX Method
Resource Balance

Increase productivity and efficiency in your production line.

AVIX Resource Balance

Control your process and increase productivity with fewer stops.


Reduce set-up time and produce more with AviX SMED!


Effective product development and greater manufacturability with AviX DFX.


Visual Ergonomics for improved working conditions.

  • Production improvements - The details from the AVIX analysis makes it easy and visual to show process improvement potential and problems.
  • Reduced time spent on updating data - All data is linked together in AVIX. A change in assembly sequence immediately effects e.g the work instruction.
  • Do more in less time - When analyzing in AVIX you're not just creating a time study, at the same time you create data for line balancing and work instructions.

This is AviX

Process analysis and documentation
  • Based on video, CAD-animation or 3D model
  • Process times from stopwatch, MTM, SAM etc.
  • Possible to import MBOM and tool lists
  • Multilanguage support
Resource Balance
Line balancing & Execution optimization
Failure Mode &
Effects Analysis
  • D-FMEA
  • P-FMEA
  • Automatic control plan
  • Customizable FMEA template
  • AIAG template
Ergonomic analysis
  • Analysis per work station and process
  • Borg CR-10
  • ErgoSAM
SMED/resetting analysis
  • Reduce set-up times
  • Manage multiple operators
  • Minimize downtime
  • Suitable for service operations
Design for X
  • Design for assembly
  • Discover design issues early
  • DFA/DFA2
  • Standardize producibility methodology
Generate output
Create data/documents for
  • Resetting instructions
  • Work instructions
  • Parts & tools
  • Action reports
  • Multilanguage support
  • PDF, XLSX, DOCX, PPTX documents
  • XML/data export
  • Web based
  • Movie instructions

Software support

AviX is way of collecting all data for e.g. method and time studies, line balancing and FMEA in one and the same place. That makes it much easier to administrate and keep the data updated. But foremost is it a much easier and effective way compared to creating the time study using pen and paper, a work instruction in Word and a BOM from Excel. AviX can also easily exchange information with other systems using XML-format.

A closed loop

The information in AviX is linked together. Changing the method study for a workstation will immediately affect the line balance and the work instruction (SOP). This is a huge advantage since it simplifies the most common problem for the production engineering department: Keeping the information updated and correct. Otherwise there is a big risk that data will be obsolete and outdated, and everybody looses confidence in work instructions and documentation. We call it production engineering efficiency!

It is easy!

It is easy! AVIX is well known for being intuitive and easy to use, we know that from hundreds of users. It only takes roughly a day of training to learn the basics in AVIX and get going, but most users can use AVIX just from the experience during a pilot project.

Step 1

Video record the process

We start with a movie, break it down into a work sequence and immediately we have the data needed for the method study (std. work), line balance and work instruction (SOP).

Step 2

Line Balancing

In AviX it is easy to continue using the data just created. We now have a work sequence that can be used to create variants (different product types/specification) and balance the line.

Step 3

Create work instruction

From the structure in AviX, we can now print a work instruction (SOP), more or less detailed, eg. with or without pictures. It is also possible to print a unique work instruction for each product variant.


  • One Standard!
  • Reduced losses
  • Increased flexibility
  • Standardized methods
  • Production costs
  • Decisions based on facts
  • Resource Planning


  • Powerful and efficient tool
  • Enhancements vs. current situation (simulation)
  • Structured way of working


  • Work environment, ability to influence the work
  • Communication
  • Training
  • Insight and understanding of the processes


  • Cost calculations
  • Flexibility when changes occur
Contact us for a web-meeting or visit

Let's us show how AviX can support your process improvements